Modelling and simulation of the machining process based on multiscale approach – a comprehensive review

ABSTRACT: This paper reviews key principles of multiscale modeling and numerical simulations of fundamental physical phenomena in machining processes, including plastic deformation, chip formation, and interfacial friction. Representative applications of modeling for multiphase and composite materials, determination of constitutive equation constants, and simulation of nano- and micromachining processes using hybrid MD+FEM and SPH+FEM methods are discussed.

KEYWORDS: multiscale modeling, FEM, MD, SPH, machining simulation, micro/nanomachining

STRESZCZENIE: W artykule przedstawiono kluczowe zasady modelowania wieloskalowego oraz symulacji numerycznych zjawisk fizycznych zachodzących w procesach obróbki skrawaniem, takich jak odkształcenia plastyczne, powstawanie wiórów i tarcie międzyfazowe. Omówiono wybrane przykłady zastosowania modelowania do materiałów wielofazowych i kompozytowych, wyznaczania stałych w równaniach konstytutywnych materiału oraz symulacji procesów nano- i mikroobróbki przy użyciu metod hybrydowych MD+FEM i SPH+FEM.

SŁOWA KLUCZOWE: modelowanie wieloskalowe, symulacja obróbki, mikroobróbka, nanoobróbka

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DOI: https://doi.org/10.17814/mechanik.2025.7.6

 

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